SIRV
กระบวนการผลิต
- การฆ่าเชื้อ
- อาหาร | เครื่องดื่ม
- ยา | โภชนาเภสัช
This model is dedicated exclusively to granules by its compact, low-priced and easy-maintenance design, featured by the high-pressure rotary valve. The material is distributed in a small amount to be sterilized as if it were treated with a "continuous rotary autoclave." This model incorporates the vibrating dryer cooler suited to dry and cool the granules.
Features
- Minimal System Configuration
The key component is the specially-designed rotary valve only to ensure the compact and economical design and easy maintenance. - Excellent Sterilization Effect
Superheated steam with big thermal energy is directly blown into the pockets of the rotary valve to kill E coli, viable cells and thermoduric cells for three to ten seconds. - Flexible and User-friendly Operation
The changeable pressure, temperature and heating time make the system flexible for linds of granules. - Easy Cleaning
The pneumatic pipe can be cleaned easily by flushing water from the material feeder and dried with the inline heater.
Typical Applications
Spices / Cereals / Other granular materials
Flowsheet
Examples of Sterilization Data
| Material | Before Treatment | Conditions | After Treatment | |||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Viable cell (no/g) | Thermoduric cell (no/g) | E coli | Moist .(%) | Pressure .(MPaG) | Time (sec). | Viable cell (no/g) | Thermoduric cell (no/g) | E coli | Moist .(%) | |
| Black pepper (original) | 1.6×107 | 4.8×105 | (+) | 10.8 | 0.55 | 5.5 | 8.0×102 | 6.0×102 | (-) | 11.0 |
| Buckwheat (husk) | 2.0×104 | 1.2×102 | (+) | 10.1 | 0.20 | 4.5 | < 300 | < 300 | (-) | 9.7 |
| Sesame (original) | 1.2×104 | 8.0×103 | (+) | 4.7 | 0.20 | 4.5 | < 300 | < 300 | (-) | 4.7 |
* Analysis method: Viable cell: By standard agar-agar plate culture Themoduric cell: By standard agar-agar plate culture (boiled for 10 minutes) E coli: By BGLB method Moisture: By drying method.
Specification
Dimensions and Weights
| Model | Main Body Dimensions / Weight | |||
|---|---|---|---|---|
| Width (mm) | Length (mm) | Height (mm) | Weight (ton) | |
| SIRV-20 | 3,600 | 2,100 | 3,900 | 3 |
| SIRV-50 | 4,600 | 2,600 | 5,000 | 4 |
| SIRV-100 | 5,500 | 3,100 | 6,200 | 5 |
※ Operation and maintenance spaces are further required.
☆ A pilot plant is available at our facility.
☆ Specifications are subject to change without prior notice.
Capacities and Utilities
| Model | Capacity | Utilities | |||
|---|---|---|---|---|---|
| Capacity (kg/hr) | Max. pressure (MPaG) | Sterilization time (sec.) | Steam (kg/hr) | Power (kW) | |
| SIRV-20 | 200 | 0.55 | 3 to 12 | 80 | 30 |
| SIRV-50 | 500 | 0.55 | 3 to 12 | 200 | 50 |
| SIRV-100 | 1,000 | 0.55 | 3 to 12 | 350 | 65 |
※ Capacities is for granule with bulk density of 0.5 kg/L. It depends on the material properties.
※ Steam consumptions depend on thekind of material and operating conditions.
※ Steam consumption is for normal operation. It startup and cleaning, approx. 5 times of steam is required.
※ Cleaning water is needed.
